Design Advantages

20-50hp

Rotors

• Highly efficient patented Kypho^TM  rotor profile.
• Precision milled to exact tolerances.
• Long-life cylindrical and tapered roller bearings ensure reliable, consistent operation.
• Extended bearing life due to vibration-free performance.

Oil Separator

• Eliminator^TM  air/oil separator has two times the surface area of conventional separators for improved separation and longer life.
• Low carry-over; less than two parts per million, measured before the aftercooler at 100 psig, full load operation.

Maintenance

• Simplified access to air/oil separator requiring no piping removal to change separator elements. Reduces maintenance time by 90%.
• Easy access to the full-flow, ten micron oil filter. Reduces time to complete periodic oil filter changes.
• Simple, patented system for adjusting belt drives.

Acoustic Enclosures

• Low overall noise level; Quiet enclosure option reduces sound to 76dBA.
• Unrestricted access to airend and motor provided by lift-off panel.

Control Piping

• Safe, corrosive-free compressor operation is a direct benefit from stainless steel control lines, a standard Champion feature.
• No plastic tubing, rubber hoses or black piping.

Mounted Aftercooler

• Factory mounted, heavy duty, air-cooled aftercooler and moisture separator with trap effectively reduces discharge air temperature to within 15°F of ambient.

Direct Driven, Non Geared Airend (ES-100+ Only)

• Permanent airend to motor connection via rigid, C-Flange mounting.
• 6-8% improved full load operating efficiency provided by patented intensive injection lubrication system.
• Long-life cylindrical and tapered roller bearings ensure reliable, consistent operation.

Auto Sentry® RS-2000 or ES+ Controller

• Complete electronic control with complete self-diagnostic, protective shutdown, service advisory and full text digital display capabilities.
• Built-in selectable automatic re-start and sequencing (up to 8 units).
• Most control options available in the industry are standard on the ES+ Controller.
• Built-in self-diagnostic capability.

 

20-50hp

Integrated Compressor Airend

• State-of-the art, integrated design with 25% fewer parts and connection points than conventional design delivers maximum reliability.
• Modular airend design offers a readily accessible bolt-on configuration unlike encapsulated designs that require total replacement.
• Internal 3-way thermal mixing valve minimizes leak points.
• Three-stage air/oil separation involving mechanical redirection, cyclone centrifugal type air flow and a pleated filter with inside out final separation to offer less than 2 ppm carryover before the aftercooler.

Flexible, Quality Package Design

• Non-corrosive control line tubing maximizes reliability, minimizes downtime.
• Tactfully located controller on the end of each machine for easy multiple unit installation and sequencing.

Minimum Energy Use Rotor Design

• Manufactured in one of the most automated, capital intensive rotor cutting plants worldwide.
• Rotor profile with a short seal line saves you money in electrical costs by offering high efficiency through reduced opportunities for air leaks.
• Precise bearing size that prohibits misalignment. This handles up to 3 times more load capacity than conventional designs to offer you a savings in service costs and extends operation life.

Acoustic Enclosure

• Standard enclosure offers low 75 dBA noise level to ensure quiet operation at any facility.
• Easy lift-off panels offer fast and convenient access to airend and motor.